{"id":4509,"date":"2026-03-24T13:45:57","date_gmt":"2026-03-24T12:45:57","guid":{"rendered":"https:\/\/www.ki-fortschrittszentrum.de\/?post_type=projekt&#038;p=4509"},"modified":"2026-04-01T12:39:19","modified_gmt":"2026-04-01T10:39:19","slug":"intelligent-production-assistant-on-edge","status":"publish","type":"projekt","link":"https:\/\/www.ki-fortschrittszentrum.de\/en\/projekt\/intelligent-production-assistant-on-edge\/","title":{"rendered":"Intelligent Production Assistant on Edge (IPA Edge)"},"content":{"rendered":"<div class=\"wp-block-stackable-columns stk-block-columns stk-block stk-86663cd stk-block-background stk--has-background-overlay\" data-block-id=\"86663cd\"><style>.stk-86663cd {background-image:url(https:\/\/www.ki-fortschrittszentrum.de\/wp-content\/uploads\/2025\/08\/BG1-scaled.jpg) !important;min-height:520px !important;align-items:flex-end !important;padding-bottom:0px !important;margin-bottom:0px !important;display:flex !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-86663cd-column\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-5a28863\" data-v=\"4\" data-block-id=\"5a28863\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-5a28863-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-5a28863-inner-blocks\">\n<div class=\"wp-block-stackable-columns stk-block-columns stk-block stk-3e4895d\" data-block-id=\"3e4895d\"><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-3e4895d-column\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-a094f1e\" data-v=\"4\" data-block-id=\"a094f1e\"><style>@media screen and (min-width:690px){.stk-a094f1e {flex:var(--stk-flex-grow, 1) 1 calc(30% - var(--stk-column-gap, 0px) * 2 \/ 3 ) !important;}}<\/style><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-a094f1e-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-a094f1e-inner-blocks\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-ba57710\" data-v=\"4\" data-block-id=\"ba57710\"><style>@media screen and (min-width:690px){.stk-ba57710 {flex:var(--stk-flex-grow, 1) 1 calc(30% - var(--stk-column-gap, 0px) * 2 \/ 3 ) !important;}}<\/style><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-ba57710-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-ba57710-inner-blocks\"><\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-4764f29 stk-block-background\" data-v=\"4\" data-block-id=\"4764f29\"><style>.stk-4764f29 {align-self:flex-end !important;background-color:var(--theme-palette-color-8, #ffffff) !important;padding-top:0px !important;padding-right:0px !important;padding-bottom:0px !important;padding-left:0px !important;}.stk-4764f29-inner-blocks{justify-content:flex-end !important;}.stk-4764f29:before{background-color:var(--theme-palette-color-8, #ffffff) !important;}@media screen and (min-width:690px){.stk-4764f29 {flex:var(--stk-flex-grow, 1) 1 calc(40% - var(--stk-column-gap, 0px) * 2 \/ 3 ) !important;}}<\/style><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-4764f29-container stk--no-background stk--no-padding\"><div class=\"stk--column-flex stk-block-content stk-inner-blocks stk-4764f29-inner-blocks\">\n<div class=\"wp-block-greenshift-blocks-container gspb_container gspb_container-gsbp-933ef16\" id=\"gspb_container-id-gsbp-933ef16\">\n<div class=\"wp-block-stackable-image stk-block-image has-text-align-left stk-block stk-1690316\" data-block-id=\"1690316\"><style>.stk-1690316 {margin-bottom:36px !important;}.stk-1690316 .stk-img-wrapper{width:50% !important;}<\/style><figure><span class=\"stk-img-wrapper stk-image--shape-stretch\"><img loading=\"lazy\" decoding=\"async\" class=\"stk-img\" src=\"https:\/\/www.ki-fortschrittszentrum.de\/wp-content\/uploads\/2026\/02\/QC511_Firmenlogo.png\" width=\"50\" height=\"300\"\/><\/span><\/figure><\/div>\n\n\n\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-97d4068\" data-block-id=\"97d4068\"><style>.stk-97d4068 {margin-bottom:12px !important;}.stk-97d4068 .stk-block-text__text{font-size:16px !important;line-height:1.4em !important;font-weight:500 !important;font-style:italic !important;font-family:Constantia, Lucida Bright, Lucidabright, \"Lucida Serif\", Lucida, \"DejaVu Serif\", \"Bitstream Vera Serif\", \"Liberation Serif\", Georgia, serif !important;}@media screen and (max-width:999px){.stk-97d4068 .stk-block-text__text{font-size:16px !important;}}<\/style><p class=\"stk-block-text__text\">\u00bbTogether with Fraunhofer IPA, we were able to implement a maintenance chatbot with RAG on our MLSoC platform as part of the Quick Check. Our Modalix SoC platform, a market leader in Physical AI, enables increased productivity on production lines and during employee onboarding, thus also helping to address the shortage of skilled workers.\u00ab<\/p><\/div>\n\n\n\n<div class=\"wp-block-greenshift-blocks-container gspb_container gspb_container-gsbp-eafe0ac\" id=\"gspb_container-id-gsbp-eafe0ac\">\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-25dc0f8\" data-block-id=\"25dc0f8\"><style>.stk-25dc0f8 {padding-top:0px !important;padding-bottom:0px !important;margin-top:0px !important;margin-bottom:0px !important;}.stk-25dc0f8 .stk-block-text__text{font-size:15px !important;}@media screen and (max-width:999px){.stk-25dc0f8 .stk-block-text__text{font-size:15px !important;}}<\/style><p class=\"stk-block-text__text has-text-align-left\">Stephan Reichenauer<\/p><\/div>\n\n\n\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-d634667\" data-block-id=\"d634667\"><style>.stk-d634667 {align-items:flex-start !important;padding-top:0px !important;padding-bottom:0px !important;margin-top:0px !important;margin-bottom:0px !important;display:flex !important;}.stk-d634667 .stk-block-text__text{font-size:15px !important;font-weight:200 !important;}@media screen and (max-width:999px){.stk-d634667 .stk-block-text__text{font-size:15px !important;}}<\/style><p class=\"stk-block-text__text has-text-align-left\">SiMa.ai<\/p><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-greenshift-blocks-container gspb_container gspb_container-gsbp-1fa6a74\" id=\"gspb_container-id-gsbp-1fa6a74\">\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-be1fdb3\" data-block-id=\"be1fdb3\"><style>.stk-be1fdb3 {padding-top:0px !important;padding-bottom:12px !important;margin-top:0px !important;margin-bottom:0px !important;}.stk-be1fdb3 .stk-block-text__text{font-size:15px !important;color:#ffffff80 !important;}@media screen and (max-width:999px){.stk-be1fdb3 .stk-block-text__text{font-size:15px !important;}}<\/style><p class=\"stk-block-text__text has-text-color has-text-align-left\">Contact at the AI Innovation Center<\/p><\/div>\n\n\n\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-24ffa5e\" data-block-id=\"24ffa5e\"><style>.stk-24ffa5e {padding-top:0px !important;padding-bottom:0px !important;margin-top:0px !important;margin-bottom:0px !important;}.stk-24ffa5e .stk-block-text__text{font-size:15px !important;color:#ffffff !important;}@media screen and (max-width:999px){.stk-24ffa5e .stk-block-text__text{font-size:15px !important;}}<\/style><p class=\"stk-block-text__text has-text-color has-text-align-left\">Christof Nitsche<\/p><\/div>\n\n\n\n<div class=\"wp-block-stackable-button-group stk-block-button-group stk-block stk-af007b4\" data-block-id=\"af007b4\"><style>.stk-af007b4 {padding-top:0px !important;padding-right:0px !important;padding-bottom:0px !important;padding-left:0px !important;margin-top:0px !important;margin-right:0px !important;margin-bottom:0px !important;margin-left:0px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-button-group\">\n<div class=\"wp-block-stackable-button stk-block-button is-style-plain stk-block stk-1cf8bea\" data-block-id=\"1cf8bea\"><style>.stk-1cf8bea .stk-button{padding-top:0px !important;padding-right:0px !important;padding-bottom:0px !important;padding-left:0px !important;background:transparent !important;}.stk-1cf8bea .stk-button:hover:after{background:transparent !important;opacity:1 !important;}:where(.stk-hover-parent:hover,  .stk-hover-parent.stk--is-hovered) .stk-1cf8bea .stk-button:after{background:transparent !important;opacity:1 !important;}.stk-1cf8bea .stk-button__inner-text{font-size:15px !important;color:var(--theme-palette-color-8, #ffffff) !important;font-weight:200 !important;}@media screen and (max-width:999px){.stk-1cf8bea .stk-button__inner-text{font-size:15px !important;}}<\/style><a class=\"stk-link stk-button stk--hover-effect-darken\" href=\"mailto:christof.nitsche@ipa.fraunhofer.de\" title=\"christof.nitsche@ipa.fraunhofer.de\"><span class=\"has-text-color stk-button__inner-text\">christof.nitsche@ipa.fraunhofer.de<\/span><\/a><\/div>\n<\/div><\/div>\n<\/div>\n<\/div><\/div><\/div>\n<\/div><\/div>\n<\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-spacer stk-block-spacer stk--no-padding stk-block stk-56a43b6\" data-block-id=\"56a43b6\"><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns stk-block-columns stk-block stk-fc04401\" data-block-id=\"fc04401\"><style>.stk-fc04401 {padding-right:24px !important;padding-left:24px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-fc04401-column\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-a194320\" data-v=\"4\" data-block-id=\"a194320\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-a194320-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-a194320-inner-blocks\"><div data-block=\"hook:1248\" class=\"alignfull\"><article id=\"post-1248\" class=\"post-1248\"><div class=\"entry-content is-layout-constrained\">\n<div class=\"wp-block-stackable-button-group stk-block-button-group stk-block stk-fcd1a8a\" data-block-id=\"fcd1a8a\"><style>.stk-fcd1a8a {margin-bottom:24px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-button-group\">\n<div class=\"wp-block-stackable-icon-button stk-block-icon-button stk-block stk-82470ba is-style-ghost\" data-block-id=\"82470ba\"><style>.stk-82470ba .stk-button{background:transparent !important;}.stk-82470ba .stk-button:hover{background:transparent !important;opacity:1 !important;}:where(.stk-hover-parent:hover,  .stk-hover-parent.stk--is-hovered) .stk-82470ba .stk-button:after{background:transparent !important;opacity:1 !important;}.stk-82470ba .stk-button:before{border-style:solid !important;border-color:var(--theme-palette-color-9, #264e5d) !important;}.stk-82470ba .stk-button .stk--inner-svg svg:last-child, .stk-82470ba .stk-button .stk--inner-svg svg:last-child :is(g, path, rect, polygon, ellipse){fill:var(--theme-palette-color-11, #006e92) !important;}<\/style><a class=\"stk-link stk-button stk--hover-effect-darken\" href=\"javascript:window.history.back();\" title=\"Back\"><span class=\"stk--svg-wrapper\"><div class=\"stk--inner-svg\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewbox=\"0 0 512 512\" aria-hidden=\"true\" width=\"32\" height=\"32\"><path d=\"M9.4 233.4c-12.5 12.5-12.5 32.8 0 45.3l128 128c12.5 12.5 32.8 12.5 45.3 0s12.5-32.8 0-45.3L109.3 288 480 288c17.7 0 32-14.3 32-32s-14.3-32-32-32l-370.7 0 73.4-73.4c12.5-12.5 12.5-32.8 0-45.3s-32.8-12.5-45.3 0l-128 128z\"><\/path><\/svg><\/div><\/span><\/a><\/div>\n<\/div><\/div>\n<\/div><\/article><\/div>\n\n\n\n<div class=\"wp-block-stackable-heading stk-block-heading stk-block-heading--v2 stk-block stk-5cbd537\" id=\"quick-check\" data-block-id=\"5cbd537\"><style>.stk-5cbd537 {margin-bottom:0px !important;}<\/style><h1 class=\"stk-block-heading__text\">Intelligent Production Assistant on Edge (IPA Edge)<\/h1><\/div>\n\n\n\n<div class=\"wp-block-stackable-icon-label stk-block-icon-label stk-block stk-9c593c0\" id=\"quick-check\" data-block-id=\"9c593c0\"><style>.stk-9c593c0 .stk-inner-blocks{gap:8px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content\">\n<div class=\"wp-block-stackable-icon stk-block-icon has-text-align-left stk-block stk-624347f\" data-block-id=\"624347f\"><style>.stk-624347f .stk--svg-wrapper .stk--inner-svg svg:last-child{height:16px !important;width:16px !important;}.stk-624347f .stk--svg-wrapper .stk--inner-svg svg:last-child, .stk-624347f .stk--svg-wrapper .stk--inner-svg svg:last-child :is(g, path, rect, polygon, ellipse){fill:var(--theme-palette-color-10, #25bae2) !important;}<\/style><span class=\"stk--svg-wrapper\"><div class=\"stk--inner-svg\"><svg style=\"height:0;width:0\"><defs><lineargradient id=\"linear-gradient-624347f\" x1=\"0\" x2=\"100%\" y1=\"0\" y2=\"0\"><stop offset=\"0%\" style=\"stop-opacity:1;stop-color:var(--linear-gradient-624347-f-color-1)\"><\/stop><stop offset=\"100%\" style=\"stop-opacity:1;stop-color:var(--linear-gradient-624347-f-color-2)\"><\/stop><\/lineargradient><\/defs><\/svg><svg data-prefix=\"fa\" data-icon=\"star\" class=\"svg-inline--fa fa-star fa-w-18\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewbox=\"0 0 576 512\" aria-hidden=\"true\" width=\"32\" height=\"32\"><path fill=\"currentColor\" d=\"M259.3 17.8L194 150.2 47.9 171.5c-26.2 3.8-36.7 36.1-17.7 54.6l105.7 103-25 145.5c-4.5 26.3 23.2 46 46.4 33.7L288 439.6l130.7 68.7c23.2 12.2 50.9-7.4 46.4-33.7l-25-145.5 105.7-103c19-18.5 8.5-50.8-17.7-54.6L382 150.2 316.7 17.8c-11.7-23.6-45.6-23.9-57.4 0z\"><\/path><\/svg><\/div><\/span><\/div>\n\n\n\n<div class=\"wp-block-stackable-heading stk-block-heading stk-block-heading--v2 stk-block stk-cdc2d3f\" id=\"span-data-stk-dynamic-current-page-post-taxonomy-term-projektformat-contenteditable-false-class-stk-dynamic-content-post-taxonomy-placeholder-span\" data-block-id=\"cdc2d3f\"><p class=\"stk-block-heading__text\">Quick Check<\/p><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-heading stk-block-heading stk-block-heading--v2 stk-block stk-c21bed1\" id=\"ausgangssituation\" data-block-id=\"c21bed1\"><h2 class=\"stk-block-heading__text\">Initial situation<\/h2><\/div>\n\n\n\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-65e3563\" data-block-id=\"65e3563\"><style>.stk-65e3563 {column-count:1 !important;}<\/style><p class=\"stk-block-text__text\">Modern production environments in discrete manufacturing and in relevant areas of the process industry are under high pressure to be efficient and suffer from a shortage of skilled workers. Employees working on the machines have to control production, optimize parameters, rectify faults and carry out basic maintenance at the same time. The knowledge required for this (error codes, setting values, process and maintenance instructions) is distributed across extensive documentation and various systems. Access directly at the machine is often difficult: search efforts are high, network connectivity is not always available, data protection requirements limit cloud use. The consequences are lost time, avoidable errors, increased workload and extended downtimes. Existing knowledge management and support processes do not offer the necessary speed and reliability on the store floor. With this in mind, the Quick Check should examine the basis for local, real-time capable and data protection-compliant support at the workplace.<\/p><\/div>\n\n\n\n<div class=\"wp-block-stackable-heading stk-block-heading stk-block-heading--v2 stk-block stk-8c26049\" id=\"losungsidee\" data-block-id=\"8c26049\"><h2 class=\"stk-block-heading__text\">Solution idea<\/h2><\/div>\n\n\n\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-ab6a506\" data-block-id=\"ab6a506\"><style>.stk-ab6a506 {column-count:1 !important;}<\/style><p class=\"stk-block-text__text\">IPA Edge is an AI production assistant that runs locally, cloud-independently, and without additional infrastructure on a SiMa-MLSoC platform. At its core is an LLM specialized in production knowledge (documentation, process descriptions, error catalogs, maintenance instructions). Employees interact via voice or text input; the assistant explains error codes, provides step-by-step instructions, recommends parameters, and supports diagnostics and basic maintenance. Edge execution makes the system capable of real-time operation, available offline, and compliant with data protection regulations. The goal: faster problem resolution, reduced downtime, higher process reliability and quality, and centrally accessible expertise. The Quick Check evaluated the LLM performance, 2-3 core use cases, data sources, integration paths, and acceptance.<\/p><\/div>\n\n\n\n<div class=\"wp-block-stackable-heading stk-block-heading stk-block-heading--v2 stk-block stk-1e747a7\" id=\"umsetzung-der-ki-applikation\" data-block-id=\"1e747a7\"><h2 class=\"stk-block-heading__text\">Implementation of the AI application<\/h2><\/div>\n\n\n\n<div class=\"wp-block-stackable-text stk-block-text stk-block stk-d745445\" data-block-id=\"d745445\"><p class=\"stk-block-text__text\">Two possible scenarios were implemented:<\/p><\/div>\n\n\n\n<p>a) LLM API on SMA MLSC, external vector database (simple, fast)<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>LLM runs locally as a REST\/gRPC service on the hardware.<br><\/li>\n\n\n\n<li>RAG about external vector database: documents are hosted externally, embedded, and indexed; queries retrieve top-k context from the database and pass it to the local LLM.<br><\/li>\n\n\n\n<li>Advantages: low integration risk, rapid iteration, quick PoC (Proof of Concept). Disadvantages: network dependence and potential data leaks depending on hosting.<\/li>\n<\/ul>\n\n\n\n<p>b) Entire system fully on hardware with embedded Vector Database<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>LLM, embedding model, and vector database are integrated on the MLSC.<br><\/li>\n\n\n\n<li>On-device Ingestion: File import, chunking, embedding, and index building; RAG fully offline.<br><\/li>\n\n\n\n<li>Optimizations: Quantization, streaming\/chunked decoding, memory and thermal management, simple admin UI\/CLI for configuration.<br><\/li>\n\n\n\n<li>Advantages: Real-time, offline capability, data sovereignty\/IP protection; Disadvantage: higher engineering and resource expenditure.<\/li>\n<\/ul>\n\n\n\n<div class=\"wp-block-stackable-image stk-block-image has-text-align-left stk-block stk-2fa484b\" data-block-id=\"2fa484b\"><style>.stk-2fa484b .stk-img-figcaption{font-size:12px !important;}.stk-2fa484b .stk-img-wrapper{width:272px !important;}@media screen and (max-width:999px){.stk-2fa484b .stk-img-figcaption{font-size:12px !important;}}<\/style><figure><span class=\"stk-img-wrapper stk-image--shape-stretch stk--has-lightbox\"><img loading=\"lazy\" decoding=\"async\" class=\"stk-img wp-image-4512\" src=\"https:\/\/www.ki-fortschrittszentrum.de\/wp-content\/uploads\/2026\/02\/QC511_Bild.jpg\" width=\"272\" height=\"201\" srcset=\"https:\/\/www.ki-fortschrittszentrum.de\/wp-content\/uploads\/2026\/02\/QC511_Bild.jpg 272w, https:\/\/www.ki-fortschrittszentrum.de\/wp-content\/uploads\/2026\/02\/QC511_Bild-16x12.jpg 16w\" sizes=\"auto, (max-width: 272px) 100vw, 272px\" \/><\/span><figcaption class=\"stk-img-figcaption\"><\/figcaption><\/figure><\/div>\n<\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Intelligent Production Assistant on Edge (IPA Edge) Quick Check Ausgangssituation Moderne Produktionsumgebungen in der diskreten Fertigung und in relevanten Bereichen der Prozessindustrie stehen unter hohem Effizienzdruck und leiden unter Fachkr\u00e4ftemangel. Mitarbeitende an den Maschinen m\u00fcssen parallel die Produktion steuern, Parameter optimieren, St\u00f6rungen beheben und Basiswartungen durchf\u00fchren. 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